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COMPRESSED AIR SYSTEM |
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Products/Packaged
Systems |
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The compressed air is one of the most important industry's utility
like electricity, water, and natural gas. It's use is enormous, i.e in every industrial sectors and establishments to supply
process requirements, to operate pneumatic tools and equipments,
to meet instrumentation needs, to clean room, to material
conveying, to do painting, packaging, to do sand/shot blasting
and many others. In fact we can't think of any kind of industry
without compressed air.
The compressed air systems account for
significant of electricity used in any industries. It is very
important to design a reliable and efficient compressed air
system. Is not as simple as we normally think. It requires a as
expertise and only experienced people or company can provide the
best solution.
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| a. |
 Reciprocating - oil injected |
| b. |
 Reciprocation - oil Free |
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Screw - Oil injected |
| d. |
Screw - Oil free |
| e. |
 Centrifugal ----etc, |
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| Every type of air compressor
has its own advantages and disadvantages depending upon
many aspects, flow, pressure, oil content, power
consumption, space requirements, spare part requirement,
down time, its maintenance cost etc, therefore selection
of a right kind of compressor is very important |
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Air Cooling - Inter stage cooler or after
cooler has a very significant role in terms of a compressor
efficiency, heat recovery,. Air cooling can be possible by
atmospheric air or cooling water. |
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Air Treatment - This is a very important and
critical parameter as far as quality of the air is concerned.
Pre filters, post filters, oil filters, bacterial filter , air
dryers are the major components of the air treatment system.
It is to be very carefully selected according to the need of
the application. There is a considerable amount of cost
attached to it. Sometimes unnecessarily treatment though the
application
doesn't demand may add to unnecessary cost. Right kind of
treatment for right application is must. |
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Air Tank - Capacity of an air tank ensures the
uninterrupted supply of required flow at required pressure at
every point of use. Running of a compressor at full load,
partial load or no load is directly proportional to the
electricity consumed. With the help of a air tank, compressor
running time be minimized resulting
energy saving. |
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Piping Layout - In absence of a proper piping
layout, its sizing and correct fitting, there would be
restriction of flow, pressure drop, increase or decrease in
velocity and leaks. To avoid all the above possibilities and
leaks, piping layout design should be very proper and
accurate. |
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Durability of the Equipment - |
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Energy costs
associated with a compressed air system are significant.
For example, when analyzed over a ten-year period, the
cost of energy consumed by an average compressed air
system exceeded other costs, including the initial cost of
equipment and installation. The cost of electric may
exceed the cost of the capital equipment, each year.
Poor system
configuration can lead to improper airflow.
Calorie HNT
provides complete solution of compressed air systems including compressed air energy management system and energy audit under one roof. |
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